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I sourced all the Ford
parts (Escort & Cortina) from Ford Wreckers (Redcliffe). After
trying a few different wreckers, these were the only ones that had
the required parts, and had them all. I paid $300 for the diff centre,
which was a private purchase from the owner. The reason for the
high cost is that the centre is a rare 4.44 ratio, which should
improve
the acceleration of the car.
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This is the diff centre.
It has a 40 tooth crown and 9 tooth pinion, giving a final drive
ratio of 4.44. The diff cage was welded up, but was supplied with
a working one. Here's
some info on how diffs work. This means I have to either have
the dif reconditioned, or do it myself. Still, it should be worth
it.
With a 4.44 diff at
8000 rpm, I should get a theoretical top speed of about 250 km/h
with 15" wheels and 225/55 tyres. That is as fast as I am willing
to go in an open top car, and as the speed limit on the road in
Australia is 110 km/h tops, it will do. High top speed is not a
requirement.
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The steering rack should
be OK as it is, but I will have to get the brakes re-conditioned.
I may also have to replace the handbrake cable which came attached
to the rear drums. The discs look pretty good, but I may replace
them anyway, as they only cost about $80 each. Not too much for
peace of mind. The total cost of parts seen here is $740, including
$300 for the 4.44 diff. Not shown is the Escort radiator which appears
in good condition.
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John Bosci found me a
half cut Toyota Corolla (I think) from Japan. Total klms about 80,000,
and in good condition (for a wrecked car). I got the engine, steering
column, computer and loom, as well as a few other miscellaneous
components which may come in handy. As you can see, it is a 'black
top' Toyota 4AGE 20 valve. This is the recommended motor for Australian
Westfields, and with 120 kW and about 540kg weight, it provides
around 4.5 kg/kW. As the brochure says, better than most Porsches.
Yeah!
These modern cars are
a lot different from my mates Vauxhall Viva circa 1974. There must
be about 20 km of wiring, at least three computers, and pipes everywhere.
We eventually tagged the cables and connectors, ready for extraction.
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We eventually got the
engine out, after cutting the drive shafts (transaxles). This was
because we only had the hoist for one day (on hire) and didn't have
the required wheel pullers etc. to remove the hubs and suspension.
Once the axles were cut of course, everything just came apart. Still,
no loss really. Maybe I could have sold the axles/ CV joints, but
I still end up with a motor, steering column, computer, instruments,
wiper assembly, battery, radiator fan and a few other bits and pieces
for $2100. I should also be able to sell the auto gearbox for at
least $250 (not much call for it in a Westfield), so I feel it was
a good deal.
You can see the engine
and trans in the picture. It's also a good shot of the throttle
bodies, which look great. John Bosci said the importer had the engine
running, so assuming it is ok, I will probably just clean it up
and inststall it. It shouldn't need re-conditioning or anything,
but I will need to sort out the conversion to manual from an auto
trans. Also, according to Phil
Bradshaw, I may need to modify the wiring to the computer, as
the auto computer prevents the engine from starting if the car is
not in park.
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| Here is the
engine from the exhaust side. I will probably keep the exhhaust, as
it may come in handy. It is a 4-2-1 pipe extractor system, with a
flexible joint to the cat. I will have have to find out whether I
can re-use the cat. Probably not.. We have kept the engine loom and
car loom even though I probably don't need the car loom. Still, better
safe than sorry. Kept the engine mounts too. |
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Here's the engine on
the new engine stand. I don't know who thought of these stands,
but they look completely unnatural. I mean, here is about 120 Kg
of metal hanging off four bolts (*very* expensive bolts I might
add, i.e. $9.00 each from lightning bolt in Rocklea. If anyone in
Brissie knows of a cheaper nut & bolt shop please tell me!).
The stand simply attaches through four (M12 1.25 pitch 100mm) bolts
into the block. Can this be good for the block?
Anyway all worries aside,
it seems to be holding up, and will make inspection, cleaning and
more importantly moving of the engine much easier.
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The T50 gearbox from
John Bosci comes in a lovely blue. The box needs a gear selector,
which is on it's way, and a new thrust bearing and spigot bearing.
What the heck is a spigot bearing? As far as I can tell, it is a
small roller bearing which goes on the end of the gearbox shaft
to stop it from flexing. Well, you live and you learn, especially
when you undertake to build your own car.
Anyway the box was $400
from JB, and I now need to fill some of the rebates in the bell
housing, so it can be drilled to fit the 20V 4AGE, for which JB
has a template. So it is over to his place again tomorrow. Oh,
and the blue colour will very soon be a nice sensible silver.
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This is the lightened
flywheel and flex plate I purchased from Paul Arnott. My digital
bathroom scales, which aren't totally accurate, give a weight of
3.6 kgs for this, although Paul reckons it's 3.8kg. I hadn't intended
to use a lightened flywheel, but as I'd had trouble locating a 20V
flywheel (or 16V) at the wreckers, and as these were available and
a great price, I snapped 'em up.
The cost of a new lightened
flywheel from Alloy
Race Components was $600, so I think I got a bargain. Hopefully,
the throttle response should be sharper, and the engine will still
be able to idle. I'm still waiting for my 16V heavy duty clutch
from Merv McCallum, then I can assemble the clutch and gearbox.
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| Here is the new lightweight flywheel from John Bosci. Since I had the engine out for the new T50 box, I decided that I didn't really need the extremely lightweight flywheel from Paul Arnott. I may hang on to this item, or I may sell it. I haven't decided. Anyway we installed this beauty with the help of Paul Hannel and his mate Paul (surname forgotten) who are both builders. Paul came to help with the installation of the clutch, as I wanted to get this item right. Thanks Paul! |
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